Custom made battery cables

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Battery Cables for Cars, Trucks and Jeeps:

F150 & Bronco

1987-99 F250 & F350

1999-2003 F250 & F350

Jeep Wrangler

Jeep Cherokee and Grand Cherokee

Willys and Military Jeeps

1994 - 1998 Dodge Ram 2500/3500 5.9L Cummins

1998 - 2002 Dodge Ram 2500/3500 5.9L Cummins

2003 - 2007 Dodge Ram 2500/3500 5.9L Cummins

2007 - 2009 Dodge Ram 2500/3500 6.7L

GM Cables

Project Snow Leopard FJ dual battery set

Other Applications

Battery Cables for Other Applications:

2 gauge Golf Cart Cables

2/0 Cables for Solar Battery Banks

Braided Ground Cables

Booster (Jumper) Cables

Made-To-Order Custom Battery Cables:

Custom Orders

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NOCO Genius Wicked Smart Chargers

Battery and Cable Accessories

Battery Cable Repair Kits

Buy Wire, Terminals, Lugs, Heat Shrink and Tools

Clearance and discount cables.

Rush Orders.

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battery cables for Ford trucks

Hopefully you've found this page because you are looking for battery cables for a Ford Diesel F-250 or F-350.

Item Description:

I got the dimensions by measuring a set of cables sets that customers have sent to me.  I don't know what other years these will fit.  We've sold a bunch of these over the past 10 years however I suggest you take a look at your old cables and make sure these will fit before ordering. 

Stock negative cables are 1/0 with #10 gauge chassis grounds.   Our negative cables are a heavier 2/0 with #4 gauge chassis grounds.  The stock positive cable uses 1/0 for the crossover, 2/0 for the starter and #6 for the fuse block.  We use 2/0 for the crossover, 2/0 for the starter and #4 for the fuse block.  The heavier gauge wire reduces resistance and might make starting a little easier.

We build our cables using cast copper battery terminals crimped to SAE SGX (or SGT for 3/0 cables) battery cable using a 12 ton hydraulic crimper.  Then we seal the connection with heavy wall adhesive lined heat shrink.  Anti-corrosion bolts and battery washers are included. We make the fuse block and chassis ground wires a little longer than stock since the #4 is not as flexible as the tiny wire the factory uses.

Convoluted loom now comes standard on the Ford positive cables.

Options:

Optional 3/0 Starter wire: Some customers have asked me for a 3/0 starter wire for very cold climates were every little bit helps.  It's now an option when ordering cables.

Military Ordinance/Universal Terminals: Using these terminals allows the customer to add as many electrical accessories as they want. They also have the advantage of being able to replace just the terminals and not the entire cable. We provide a nylox nut to help you make sure that the bolts remain tight. 

Cables made by CustomBatteryCables.com Diagrams (clickable) Years Price Add to Cart
  37 inch 2/0 negative cable with 16 inch lead on engine end. Ford F250 1990 - 1999 60.18
  45 inch 2/0 negative cable with 19 inch lead on battery end. 45 inch negative F250/350 battery cable 1990 - 1999 65.62
 113 dual battery positive with 21 inch terminal block wire.  
Will also fit 1987 - 1990 with careful routing (Note 1)
87-97 f250 f350 ford dual battery cable 1987 - 1997 146.63
  54 inch 2/0 negative cable with no leads (left). 54 1999 - 2003 52.98
  48 inch 2/0 negative cable with leads on both ends (right). F250, F350 negative battery cable 1999 - 2003 85.98
  113 dual battery positive with 34 inch terminal block wire. 99-03 ford f250 f350 dual battery positve battery cable 1997 - 2003 148.98

Note 1: On some years the factory positive cable had a big rubber grommet that held the cable in place as it passed thru a bracket.  Our positive cable does NOT come with the grommet used by the factory.  You will need to re-use the existing grommet or figure out some other way to protect the cable from damage. One customer I talked to used a piece of 3/4 inch heater hose to protect the wire instead of trying to cut the old grommet off. 

Military ordnance battery terminal with wiresMilitary style cables combo:

Using these "military ordinance" terminals allows you to add as many electrical accessories as you want.  They also have the advantage of being able to replace just the terminals and not the entire cable. The down side is you must make sure that the bolts remain tight.  Battery terminal covers are now available for the military ordnance style terminals. See below to purchase.

      Get cables built using Heavy Duty 3/8 lugs and Military style terminals. No charge - same price as our standard cables.
Military Ordnance / Universal battery terminal coverMilitary Ordnance/Universal Terminal Covers:
  Red military terminal cover (1). Only $5.00
  Black military terminal cover (1). Only $5.00

  Options:

  Add battery terminal covers to standard (not military)positive cable (1 right and 1 flag cover installed). Only $12.00
  Add battery terminal cover (1 cover, installed) to standard negative cable (2 required for set). $4.00 Each
  Replace the 51 inch 2/0 starter cable with optional larger 3/0 starter wire. Note:  The 3/0 is thicker than stock and will be more difficult to route.  The 3/0 starter lug is also larger.  One customer reported that they had to make minor modification using a roto-tool (aka Dremel) to get it to fit properly.    $12.80
Standard lead times:

Our goal is to ship half of all orders in 3 business days and all orders shipped in 1 week.
If you need them shipped ASAP please use our "rush" service.

Standard lead time on parts only orders is 0-2 days (except special orders).
Lead time on our "standard" products is 3-5 business days. We often have those on the shelf ready to go; if we don't, we want five days to build them.
Custom orders can take up to seven business days.

Rush Orders:
For more info see: Rush Orders

Rush Order Service - $25. Cables will be assembled and shipped in 2 business days or less (conditions apply) by USPS Priority Mail (usually 2-3 days delivery time) or we refund the expedite fee. $25 per order, limit 8 cables per order. Conditions: orders placed after 10AM AZ time count as next day, Weekends and USPS Holidays do not count toward time limit.
Rush plus Express Mail. $60(includes $25 for Rush Service and $35 for Express mail) Cables will be assembled and shipped in 2 business days or less (conditions apply) by USPS EXPRESS Mail (usually 1-2 days delivery time). This optional fee is in addition to the shipping added by the shipping calculator to cover the additional cost of postage. For especially large orders which will not fit in a express mail flat rate box, we reserve the right to refund a portion of the cost of this option and ship cables via USPS priority mail. 

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Copyright 2003-2015 Custom Battery Cables, LLC and CustomBatteryCables.com. All rights reserved.

email: sales@custombatterycables.com

Phone: (785)-4cables

Revised: 01/03/15.

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