Custom Battery Cables Home
Battery Cables for Cars, Trucks and Jeeps:
F150 & Bronco
1987-99 F250 & F350
1999-2003 F250 & F350
Jeep Cherokee and Grand Cherokee
Willys and Military Jeeps
1994 - 1998 Dodge Ram 2500/3500 5.9L 12 valve Cummins
1998 - 2002 Dodge Ram 2500/3500 5.9L 24 valve Cummins
Battery Cables for Other Applications:
2 gauge Golf Cart Cables
2/0 Cables for Solar Battery Banks
Braided Ground Cables
Booster (Jumper) Cables
Made-To-Order Custom Battery Cables:
Accessories, parts and tools:
NOCO Genius Wicked Smart Chargers
Battery and Cable Accessories
Battery Cable Repair Kits
Buy Wire, Terminals, Lugs, Heat Shrink and Tools
Clearance and discount cables.
Technical Info and Other Useful Stuff:
Do You Need New Cables?
Battery Cable Tips and Tricks
Different types of Cable Ends
Different Wire Types
What size cable do you need?
Wire size, thickness, amperage
How we assemble cables
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Why an advice, tips and
tricks page? Simple, we all need some advice sometimes.
I want add as much here as possible about anything to do with
automotive electrical and solar power, RV house batteries and
any other electrical systems that seem appropriate. I
encourage and will gladly accept submissions from customers
and will include name, email or web link if requested.
No copyrighted material unless you are the owner of the copyright
and include a letter stating that custom battery cables has
the right to use it. so if you have some automotive advice,
tip or trick that you want to put on the web you can send it
to me in word or html format... As I write or receive more I'll
create links to the articles...
These pages are for information only. seek help
from a professional if you are not qualified to due the work
listed below. In case of accident or injury seek immediate
Advice on Battery safety and installation
Tip and Tricks for installing battery terminal covers.
Tips and Tricks for installing Battery Terminal Covers The most
important thing to remember is BE CAREFUL. The covers can be
a little tricky to install. Just be patient. Donít get in a
hurry or try to force it. Don't use too much force or the plastic
cover will tear.
Method 1 -- This is the easiest way if the cable does not have
a large aux wire. If the cable is not installed, start
at the opposite end from the battery terminal. Simply
slide the cover on from the lug end. Use a heat gun or hair
dryer to warm up the cover (it makes them more flexible) if
necessary. You can also try putting some soap and water
on the cable to lubricate it. Add more heat and/or soap
as needed. Slide the cover up the cable until it
is in the correct position
Method 2 -- This method is more difficult than #1 but the
only way for cables with large aux wires or flag terminals in
the middle of the cable. Remove the terminal bolt. Heat
the round, cable-end of the terminal cover with a heat gun until
it becomes flexible. Donít heat it too much or it will
melt. Stretch it over the bolt end of the battery terminal.
Roll the cover over the terminal. Continue rolling until
the cover is ďinside outĒ and past the heat shrink. Now
roll it the other way, until itís ďright-side-outĒ and slide
it over the terminal. Again, add more heat or soap
as needed as you work the cover on. This should enable
you to completely cover the terminal end.
Some times I put the cover over a pair of pliers and stretch
it a little before attempting to put it on the cable. Be careful
with the amount of heat that you use on these items. Iíve melted/burned
a few in my day.
Be very careful with the heat gun. Donít burn yourself or others.
Donít use the heat gun around flammables. Donít set the
heat gun down on anything that will burn. BE CAREFUL.
DON"T GET HURT OR BURN ANYTHING.